Broil King Regal S590 Pro vs Broil King Baron 590 Shadow IR Built-In 32"
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Quick take: The Broil King Baron 590 Shadow IR Built-In 32" costs $100 less; the Broil King Regal S590 Pro offers more cooking space (625 vs 569 sq in).
| Spec | Broil King Regal S590 Pro | Broil King Baron 590 Shadow IR Built-In 32" |
|---|---|---|
| Price | ~$1,799 | ~$1,699 |
| Rating | 4.6★ (75) | — |
| Type | Gas Grill | Gas Grill |
| Cooking Area | 625 sq in | 569 sq in |
| Max Temp | 600°F | — |
| Fuel Type | Propane/Natural Gas | Propane/Natural Gas |
| Build Material | Stainless Steel | Cast Aluminum Cookbox with Stainless Steel |
| Hopper Capacity | — | — |
| Burners | 5 | 5 |
| WiFi / App | No | No |
| App control | No | No |
| Meat probe | No | No |
| PID controller | No | No |
| Side burner | Yes | Yes |
| Rotisserie | Yes | Yes |
| Searing | Yes | Yes |
| Dimensions | 62.5 x 24.8 x 49.2 in | 32 in built-in cutout |
| Weight | 220 lbs | — |
| Warranty | Lifetime (cookbox) | Limited lifetime cookbox coverage; multi-year coverage on burners and remaining parts |
Pros & cons
Broil King Regal S590 Pro
- ✓The solid 9mm stainless rod grates are the thickest in the class and hold enough heat to lay down steakhouse grill marks that thin Weber grates can't
- ✓Broil King's dual-tube burners produce a wider, more even flame pattern with fewer hot spots than standard tubes
- ✓55,000 BTU across five burners plus 625 sq in primary space out-guns similarly priced 3-burner Genesis models
- ✓The 15,000 BTU rear rotisserie burner and included rotisserie kit make spit-roasted chicken a stock feature, not an upsell
- ✓The cast-aluminum cookbox carries a lifetime warranty and holds heat like an oven for excellent indirect roasting
- ✓It's made in Dickson, TN and Huntington, IN factories, and long-time owners consistently cite Broil King build quality as the reason to skip Weber
- ✓The Flav-R-Wave stainless system vaporizes drippings for flavor and controls flare-ups effectively
- ✓Enclosed cabinet, illuminated knobs, and stainless side shelves give flagship features at an upper-midrange price
- ✗Brand recognition trails Weber badly in the US, so resale value and neighborhood familiarity are lower
- ✗The heavy 9mm grates take longer to preheat and need consistent oiling to avoid rust spots despite being stainless
- ✗No smart features - no probes, WiFi, or app at a price point where competitors are adding them
- ✗The side burner is a standard tube burner on the base Pro; the infrared version costs about $150 more
- ✗At 220 lbs with a wide stance, assembly and placement are two-person jobs
- ✗Warranty is tiered - lifetime on the cookbox but shorter coverage on burners (10 years) and other parts
- ✗Dealer and parts availability is thinner than Weber's, though big-box stores now stock the brand
- ✗The lid thermometer reads dome temp, not grate temp, so precise cooks still need a separate probe
Broil King Baron 590 Shadow IR Built-In 32"
- ✓Matte black finish is genuinely hard to find in a built-in head and solves a real design problem
- ✓Premium rotisserie kit is included, which Bull, Blaze and Napoleon all charge extra for
- ✓Broil King publishes actual prices on its own store, so you are not negotiating blind through a dealer network
- ✓Dual-Tube burners and the 304 stainless Flav-R-Wave system are Broil King's own patented hardware, not generic tube burners
- ✓Linear-Flow valves give 180 degrees of knob travel, which is finer heat control than the typical 90-degree valve
- ✗Broil King's spec sheet for this built-in lists a 10,000 BTU infrared side burner, which reads like it was carried over from the freestanding Baron 590 — confirm the exact configuration with the dealer before designing the island
- ✗Cast aluminum cookbox rather than the all-304-stainless boxes Blaze and Bull use; lighter and cheaper, but a different material story
- ✗Broil King publishes no weight or cutout dimensions on the product page
- ✗Electronic Sure-Lite ignition means it needs a battery, unlike the no-power Summerset Sizzler
- ✗Lighting is limited to the control knobs; there is no interior cookbox light

