Broil King Regal S590 Pro vs Broil King Baron 590 Shadow IR Built-In 32"

Quick take: The Broil King Baron 590 Shadow IR Built-In 32" costs $100 less; the Broil King Regal S590 Pro offers more cooking space (625 vs 569 sq in).

SpecBroil King Regal S590 ProBroil King Baron 590 Shadow IR Built-In 32"
Price~$1,799~$1,699
Rating4.6★ (75)—
TypeGas GrillGas Grill
Cooking Area625 sq in569 sq in
Max Temp600°F—
Fuel TypePropane/Natural GasPropane/Natural Gas
Build MaterialStainless SteelCast Aluminum Cookbox with Stainless Steel
Hopper Capacity——
Burners55
WiFi / AppNoNo
App controlNoNo
Meat probeNoNo
PID controllerNoNo
Side burnerYesYes
RotisserieYesYes
SearingYesYes
Dimensions62.5 x 24.8 x 49.2 in32 in built-in cutout
Weight220 lbs—
WarrantyLifetime (cookbox)Limited lifetime cookbox coverage; multi-year coverage on burners and remaining parts

Pros & cons

Broil King Regal S590 Pro

  • ✓The solid 9mm stainless rod grates are the thickest in the class and hold enough heat to lay down steakhouse grill marks that thin Weber grates can't
  • ✓Broil King's dual-tube burners produce a wider, more even flame pattern with fewer hot spots than standard tubes
  • ✓55,000 BTU across five burners plus 625 sq in primary space out-guns similarly priced 3-burner Genesis models
  • ✓The 15,000 BTU rear rotisserie burner and included rotisserie kit make spit-roasted chicken a stock feature, not an upsell
  • ✓The cast-aluminum cookbox carries a lifetime warranty and holds heat like an oven for excellent indirect roasting
  • ✓It's made in Dickson, TN and Huntington, IN factories, and long-time owners consistently cite Broil King build quality as the reason to skip Weber
  • ✓The Flav-R-Wave stainless system vaporizes drippings for flavor and controls flare-ups effectively
  • ✓Enclosed cabinet, illuminated knobs, and stainless side shelves give flagship features at an upper-midrange price
  • ✗Brand recognition trails Weber badly in the US, so resale value and neighborhood familiarity are lower
  • ✗The heavy 9mm grates take longer to preheat and need consistent oiling to avoid rust spots despite being stainless
  • ✗No smart features - no probes, WiFi, or app at a price point where competitors are adding them
  • ✗The side burner is a standard tube burner on the base Pro; the infrared version costs about $150 more
  • ✗At 220 lbs with a wide stance, assembly and placement are two-person jobs
  • ✗Warranty is tiered - lifetime on the cookbox but shorter coverage on burners (10 years) and other parts
  • ✗Dealer and parts availability is thinner than Weber's, though big-box stores now stock the brand
  • ✗The lid thermometer reads dome temp, not grate temp, so precise cooks still need a separate probe

Broil King Baron 590 Shadow IR Built-In 32"

  • ✓Matte black finish is genuinely hard to find in a built-in head and solves a real design problem
  • ✓Premium rotisserie kit is included, which Bull, Blaze and Napoleon all charge extra for
  • ✓Broil King publishes actual prices on its own store, so you are not negotiating blind through a dealer network
  • ✓Dual-Tube burners and the 304 stainless Flav-R-Wave system are Broil King's own patented hardware, not generic tube burners
  • ✓Linear-Flow valves give 180 degrees of knob travel, which is finer heat control than the typical 90-degree valve
  • ✗Broil King's spec sheet for this built-in lists a 10,000 BTU infrared side burner, which reads like it was carried over from the freestanding Baron 590 — confirm the exact configuration with the dealer before designing the island
  • ✗Cast aluminum cookbox rather than the all-304-stainless boxes Blaze and Bull use; lighter and cheaper, but a different material story
  • ✗Broil King publishes no weight or cutout dimensions on the product page
  • ✗Electronic Sure-Lite ignition means it needs a battery, unlike the no-power Summerset Sizzler
  • ✗Lighting is limited to the control knobs; there is no interior cookbox light